Solar Panel Bracket Roll Forming Machine(Economy Type)

                                                                  Solar Panel Bracket Roll Forming Machine(Economy Type)

Equipment Advantages

1.In Order To Reduce The Deformation Of The Incision,The Post-Cutting Device Of This Equipment Adopts The Method Of Shearing From Bottom To Top.

2.The Material Of The Roller Adopts Cr12(=SKD1).The Treatment Process:Rough Machining-Heat Treatment-Finishing-Electroplating.

3.Punching Die And Cutter Are Made Of Cr12Mov (=SKD11) Material,After Heat Treatment,Its Service Life Is Greatly Improved.

Material of Solar Panel Bracket Roll Forming Machine(Economy Type)

1.Material Thickness: 2.0-2.5mm    

2.Applicable material:GI/GL/PosMAC

3.Material Yield Strength :235-390Mpa        

4.Feeding width:142-182mm       

Profile Drawing

Work Flow

Introduction to machine decomposition

1)3 Ton Uncoiler: one set
Manual control steel coil inner bore shrinkage and stop
Maximum feeding width:300mm 
Coil ID Range:508±30mm
Maximum capacity:3tons

2)Leveling Device

Up Three， down Four， totally seven roller leveling device
With feeding guide rail, body frame made from H450 type steel by welding.
Shafts manufactured from 45# steel,Quenching and tempering heat treatment, hard chrome plating.

3)Punching Machine

63 Tons HIGH SPEED punching machine before roll forming, equip with one set of punching model.

Punching machine four sides with safety cover and one side with open the door
By PLC system control.

Air source of the punching machine will be supplied by the buyer.     
Material sending by the Servo motor for punching more accuracy.

4)Manual pre-cutting device

5)Roll Forming Machine

The body frame is welded from H450 steel
Side wall thickness: Q235 t18mm ;Tie rod:ф22 Galvanized
Rollers manufactured from Bearing steel GCr15(=EN31 steel), precision machined,hard Chrome Coated;

with thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust);Shafts manufactured from 45# steel,Quenching and tempering heat treatment, hard chrome plating.

Diameter=φ75/85mm,precision machined ；Gear & chain drive about 22-step to form
Main Motor=15KW ,Frequency speed control
Speed reducer motor:K series
Chain: ZIQIANG (by China TOP 1 brand DONGHUA Group)
All the screw bolts with grade 8.8 to ensure fix the machine structure tightly and long life during the machine long time running.
Product speed:12-18m/min(Including punching and cutting time)

6) Hydraulic  Post Cutter

Post to cut, stop to cut,Three pieces type of cutting blade design, no blanking
Hydraulic motor: 5.5KW ;Cutting pressure: 0-12Mpa;
Cutting tool material: Cr12Mov(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree 
The cutting power is provided by the independent engine hydraulic station.

7) PLC Control System

Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc

8) Exit Rack

9)Product Show

The Difference Between Economy and Luxury Type:

1.The Difference Between The Uncoiler

                                          Hydraulic Uncoiler                                                                         Economy Manual Uncoiler

2.The Difference Between Punching Machine

                                               Luxury Type                                                                             Economy Type                 

3.The Difference Between Punching Machine

                                Luxury Type                                                                                         Economy Type

4.Whether Equipped With Hydraulic Pre Cutting

                Luxury Type(Yes)                                                                                                      Economy Type(No）

Application

Solar Panel Bracket Roll Forming Machine(Economy Type) is a "photovoltaic support" for multi -functional applications for the production of bracket structure equipment related to the electrical industry. It is mostly used in the field of electrical engineering,in the fields of photovoltaic power generation, solar power generation, and optical power generation.

Our advantage

1.Over 25 years experience in roll forming industry,nearly 10 years of OEM experience for Taiwan roll forming machines and one of China TOP 3 high quality roll forming machinery manufacturers and exporters (BMS has exported to over 100 countries and regions).

2.Industry's best warranty in China 2 years parts & 2 years labor and 7*24 award winning customer service within 24 hours.

After-Sale Service 

1. The warranty is 24 months after the client receives the machine. Within the 24 months, we will courier the replacement parts to the client free of charge.
2. We offer technical support for the entire life of our machines.
3. We can send our technicians to install and train the workers in the clients' factories with extra cost.

Packing method 

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container by steel rope and lock, suitable for long-distance transportation.