Omega Roll Forming Machine

Profile

Material

Effective Width: 41mm                                     Effective Width Tolerance: ±0.5mm  
Material Thickness:1.5-3.0mm                         The Length Of Tolerance:±1(4m)             
Applicable Material:Galvanized Sheet(GI)       Inspection Thickness:2.0mm
Cold Roll Steel(CRC)
With yield strength 235Mpa-550Mpa 

Work Flow

Decoiler→Feeding  Device→Punching Machine→Roll Forming System→Hydraulic Post Cutter→Exit Rack

Machine Components

1)3 Ton Decoiler: one set

Manual control steel coil inner bore shrinkage and stop
Max. feeding width:300mm 
Coil ID Range:508±30mm
Max capacity:3ton

2)Feeding  Device

3)Hydraulic  Punching device

Pre-punching and post-cutting, use the same hydraulic system

Hydraulic motor: 7.5kw, Hydraulic pressure range: 16Mpa
Punching and Cutting tool material: mold steel Cr12Mov(=D2 steel, with one million times punching/cutting life), Heat treatment to HRC58-62 degree
3-cylinders hole punching system for punching both on web and flange:

4)Roll Forming Machine

Body frame made from H450 type steel by welding
Side wall thickness: Q235 t18mm ;Tie rod:ф22 Galvanized
Rollers manufactured from Bearing steel GCr15(=EN31 steel), heat treatment HRC58-62 Degree

Shafts manufactured from 45# steel,Quenching and tempering , hard chrome plating.Diameter=φ75mm,precision machined 
Gear & chain drive about 15-step to form
Main Motor=15KW,Frequency speed control
Speed reducer motor:K series
Chain: ZIQIANG (by China TOP 1 brand DONGHUA Group)
All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Product speed:12-18m/min(Including punching and cutting time)

5) Hydraulic  Post Cutter

Post to cut, stop to cutting,Three pieces type of cutting blade design, no blanking
Hydraulic motor: 5.5KW ;Cutting pressure: 0-12Mpa;
Cutting tool material: Cr12Mov(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree 
The cutting power is provided by the independent engine hydraulic station(Look Below)

6) PLC Control System

Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc

7) Exit Rack

8)Product Show

After-Sale Service 

1. The warranty is 24 months after the client receives the machine.
   Within the 24 months, we will courier the replacement parts to the client free of charge
2. We offer technical support for the entire life of our machines
3. We can send our technicians to install and train the workers in the clients' factories with 
extra cost

Packing method 

Main body of machine is naked and covered by plastic film(to protect of dust and corrosion),loaded into container and steadily fixed in container suitable by steel rope and lock, suitable for long-distance transportation.